You will need a good Slide Hammer Kit to remove the bearing. (91 pages) Engine Mercury INSTALLATION MANUAL D7.3L D-TRONIC Installation Manual. How much does it cost to repair a bellows on a boat? Checking your bellows should be done annually and replaced when necessary. Biminis, RV & Trailer Privacy Policy Seats, Fishing Boat Use a funnel to pour the fluid into the outdrive, filling it to the proper level. Varnish, Marine Adhesives, Change the impeller. Hardware, Boat Cabin Sealant, & 91-78310 Hinge Pin Tool $29.00. Upgrading to the latest version of one of these will make the web safer, faster, and better looking. Hitches, & SeaCore models receive a four-year limited corrosion warranty. every two years Well guys I finally pulled the trigger and bought a new (to me) boat. If it is equipped with a speedometer, disconnect the rubber speedometer tube from the water pickup. The engine oil level should always be between the add and the full marks on the dipstick. A small amount of oil remains in the crankcase, oil lines, etc. Here are some things you should know: All MerCruiser sterndrives come standard with aluminum sacrificial anodes a three-year warranty against certain types of corrosion (see your Operation, Maintenance and Warranty manual for more details). Use a rag to wipe away any old bellows fluid or debris from the outdrive. Each built the only way we know how. L. Bay / Harbor Lobster Buoy Rigging Help Needed. Please have your outboard or sterndrive serial number before placing theorder. Inspect the bellows annually and replace it every two years. Combos, Fishing Tools & Your email address will not be published. Symptoms of bad bellows are given below: 1. Transom Once youve found the right size plug, you can insert it into the end of the exhaust hose and screw it in place. Put the boat's shift lever in forward gear. We have found that bellows life expectancy is about 6 years. Save Share. Heres a step-by-step guide to replacing your Alpha One exhaust bellows: #4. Sits in a slip, in salt water, 6 months a year. & Circuit What are the exhaust bellows for an alpha one? Get the boat home last night and in the garage tonight and of course I find that the main bellow is cracked ( i know now I should have checked them before pulling the trigger, but either way I still got a smoking deal on the boat) Covers, Boat Shrink Wrap It's one way to come closer to your boat and motor. Its basically water getting into the bearing grease and rusting the bearing. Tubes, Shop Axles, Boat Trailer Tie Distribution, ProMariner ProNautic Accessories, Big Jon Handles, Life Jackets & Does this seem like a resonable deal? Propylene glycol antifreeze with a rust inhibitor is approved for use in the raw water cooling system for cold weather storage purposes ONLY. You may notice a loud noise when youre driving it. Now, Shop Shelters, Boat Parts, Boat Tubing & Either of these will prevent the anode from sacrificing itself and, therefore, prevent it from protecting your drive and other underwater components. Check the shift cable pocket area and lever. Replacing them is a fairly easy process that anyone with basic mechanical skills can do. Then, put the boat in gear and check for any leaks. Rafts, Paddle With more than 5,000 dealers and retailers in North America, Mercury is always local andready to lend ahand. Software, Digital Use sandpaper to remove any coating. Accessories, PWC Parts & Bilge Pumps, Shop California Transparency in Supply Chains Act for Sale, Buy A Replace broken gimble ring alpha one out drive Son researching drive finding designation of gen 1 or gen 2 does it make a difference in our case? The Exhaust Tube is much easier to install but you might realize a little more exhaust noise from the transom area. Supplies, Boston Whaler, 1972-1993, Sockets, Marine Electrical Bellows change every 3 years cost about 300. If there is a loud noise while driving, that might also be a sign of trouble. Lights, Boat Trailer Locks, Boat Deck WD-40 Specialist Marine-Grade Grease is a lithium-based grease that provides superior lubrication and corrosion protection in wet and moist environments. 7. & Many, myself included, feel that if the drive is removed for inspection, you may as well just replace the bellows while you're at it. Starters, Marine Solar Power Mercury Marine Registration & Warranty Dept. It is for extending your boating season by allowing the cooling system to be drained after use if there is a risk of light freezing weather and you will be boating the next day. Bellows Replacement Tips and Procedures. Anodes may also become coated (calcified) with a white chalky coating or marine growth. P.O. Covers, Boat Seat Many, myself included, feel that if the drive is removed for inspection, you may as well just replace the bellows while youre at it. Deals, Boat Seats Hardware, Boat Trailer Accessories, Marine DC Power Plugs Caulking, Marine Engine If they are over 5yrs old and there is any evidence of water, then replace them. Trolling Motors, Shop Holder, Anchor & Dock Fasteners, Boat Windshield The other two bellows contain the drive shaft and shift cable, and they can only be changed by removing the sterndrive from the boat and disconnecting those systems. It's a site that collects all the most frequently asked questions and answers, so you don't have to spend hours on searching anywhere else. Fixing the prop requires pressing out the old hub and replacing it with a new hub. Complete repair kit. It is a challenging task but not very difficult. Deals, Electrical Tighten the clamp to specs and then remove the expander tool from the bell housing. new to iboats,, reading forums came across this one, and I found out that both my exhaust and drive bellows have splits in them so i've been trying to find them, but know luck and no one around here will work on my drive (275 volvo penta) say its to old for them (1986 bayliner capri) can any one help? The U-joint Bellows should be replaced every few years OR if any leakage or damage is suspected. Prop hub replacement cost is often anywhere from $50 to $100, depending on your engine and where you take it. & Rings, Prop Nut Kits & Ahh ok normally it should take around 2hours of work to get it replaced say around $200-300 depending on the shop. This article will walk you through the steps needed to replace your Mercruiser outdrives exhaust bellows. It can be detrimental to store an engine or drive with large amounts of these contaminantspresent. Do not attempt these repairs unless you have these special tools and/orequipment. #7. Boat, Boat Buyers Supplies, Boston Whaler, 1972-1993, GPS Chartplotter and Fish Finder Combo, Find The center portion should turn smooth with no crunchy feel, sticking or loosness. Lubricants naturally accumulate moisture, combustion by-products, and other contaminants during use. A Mercruiser Hinge Pin tool Part# 91-78310 for $25.00. Then you'll be one of the Bold! Tools Required to Replace an R, MR, Alpha One U-Joint Bellows. Is there anything else I should replace while I'm here ? Use a funnel to pour the fluid into the outdrive, filling it to the proper level. . Yesterday at 11:54 PM. You have to remove the clamps and clear the housing, and then replace the bellows. For specific details, contact your local dealer. Beamishken said: Every 2 years is the recommendation but in reality much longer is possible. SeaCore models receive a four-year limited corrosionwarranty. The corrosion warranty is for three years from the original date of purchase of the complete power package for 1988 and newer MerCruiser product. When the pressure relief valve to be used has a set pressure below 30 psig, the ASME Code specifies a maximum allowable overpressure of 3 psi. Seal Bearing Bellows Kit Replaces 30-803099T1 Compatible with Mercruiser Alpha I Gen II Transom Bellows Repair/Reseal Kit, 4.1 out of 5 stars27 $60.99$60.99 5% coupon applied at checkoutSave 5%with coupon Get it as soon as Wed, Jan 12 FREE Shipping by Amazon Only 16 left in stock order soon. Covers, Boat Wiring & Includes bell housing mounting gasket. Replacing the shift cable bellows is an easier process than the previous two are. Outboards, Shop Cushions, Lexington Marine Battery Chargers, Shop Motors, Fishing Downriggers & Deals, Pumps & Plumbing The flush attachment kit for Alpha engines can only be used when the boat is out of thewater. Please do not contact the dealer, customer service office, or the factory to request troubleshooting help or to request the repair procedure. Screws, Boat Handles, Pulls, Reconnect cables and hydraulic hoses, topping off and bleeding the system. Deals, Electronics Tables, Minn Kota Deals, Paint & Maintenance JavaScript is disabled. Galley, Barbeque Trolling Motors, Shop The set point of the relief device should be set at or below this point. Bilge Pumps, Shop Dock, Cabin and If you are a person who likes to do-it-yourself, here are some suggestions foryou: Your MerCruiser power package is an advanced technological piece of machinery. Fill the outdrive with bellows fluid. A damaged coil or broken insulation would save you the trouble to perform other steps. You can replace the shift cable bellows under $50 and the other two will not cost you more than $100. Hardware, Boat Seat Replaces Mercury part number 30-803097T1 $149.99. Hardware, Marine If there is a loud noise while driving, that might also be a sign of trouble. A bad gimbal bearing will make noise anytime engine is running. midlands. Racks, Fish Finders, Sounders Boat, Sell A Hitches, & Tables, Minn Kota Pumps, Marine Pump Replacement Washington Fishing Forum. Is there a way to check them from the engine compartment? Meters, Marine Electrical Panels How often should I replace Mercruiser bellows? As the boat owner, YOU are the most important key to effective corrosion protection. I talk about bellows, the cost of having them replaces VS doing it yourself. The Right Fit, Shop By Savers, Boat Trailer Guides & Systems, Marine Plumbing Tools Required to Replace a Gimbal Bearing. Finally, if the bellows are sagging or misshapen, they may not be able to seal the exhaust properly, which can lead to leaks. You are using an out of date browser. The Operation, Maintenance & Warranty manual outlines the typical maintenance and lubrication items. The gimbal bearing is press-fit into the gimbal housing. If the oil is at the full mark on the dipstick, then it is at the proper level regardless of how much you put in. I still have, all the original bellows,U joints and gimbel bearing on my 2000 sea ray Bravo. Prevent water overflow while plunging with the Master Plunger's unique patented design automatic air relief valve.
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