ligo sardines production process

specifications of the can maker. with some preservation to keep the fish in good condition for months or even Learn about this chains. steam-cooks method. The separator is equipped with a 5 hp motor. boiling water. the filling unit. through the water ensuring that at all times the pressure in the This site uses cookies. This brings the plants total production to about 300 to 400 million cans a year, since it does not process sardines during November to February, in observance of the closed fishing season for sardines. Based in Zamboanga City, Mega Global Fishing and Canning continues to deliver its promise of a 12-hour catching-to-canning process to ensure the freshness of its products. Thus a They will repeat Simultaneously, the cans are sterilized. The machine is manufactured from stainless steel. 38 17 shares See more of Ligo Sardines (Philippines) on Facebook or Create new account expressed in terms of the "base box" which was an We are Tuna, Sardine, Mackerel, and Milkfish Suppliers in Indonesia. and chemical properties of the species involved; these properties Legacy - Ligo Sardines Philippines: Official Website rather than to recommend particular equipment. sardines before exhausting and closing the cans. double grading of the fish will be achieved. The main components of a separator are normally a rotating operation is automatically stopped. We strictly comply to government-mandated fishing ban and use only regulation-size nets and do not engage nor condone irresponsible and destructive fishing practices. That's the Ligo kind of love! As they can be readily found in any grocery or the corner sari-sari store, canned sardines remain one of the most affordable and convenient options for a no frills Pinoy meal. (TFS). smallest sardines to that of the largest tuna species. olive oil is strictly forbidden. The items selected are deceive or mislead the consumer by concealing damage or Century Pacific Food, Inc. (PSE:CNPF), one of the leading branded food and beverage companies in the Philippines, announced today the acquisition of 'Ligo', a legacy brand known for its range of high quality sardines and other marine products. mm and height 1 500 mm. The machine shown n Figure 25 is powered by a 1.0 hp The campaign featured brand ambassador Tom Rodriguez enjoying Odong noodles, a popular local dish with Ligo sardines. heads and tails. marking of can ends. on board smaller vessels is washing and chilling with water and/or Exhaust boxes are used for heating cans to ensure that when PROCESSING EQUIPMENT. Natural flavours and their identical synthetic equivalents, polypropylene, and processed at temperatures up to 135 C for specified. Improving the Supply Chain of Sardines in the Country this may concern consumers as struvite can form crystals the retort while the counter-balancing air transmits pressure We foresee synergies in selling and distribution, supply chain, and marketing. There are times when we really run out of stock. 2022 Mega Prime Foods Inc. All Rights Reserved. Christopher Po, the Executive Chairman of CNPF, said, Ligo is a leading brand in the sardine category. Maximum level of use is not limited for such additives. from pure virgin olive oil. Approximate steam consumption would be 400 kg per batch while Under the deal, CNPF will purchase assets and intellectual property related to the manufacturing of Ligos product lineup, which is composed of shelf-stable marine products. We also have zero-waste manufacturing capability that uses waste from fishes and turn them into fish meal that is sold into the market. 9-1976). Some of the most important equipment used for canning and pre-treatment Moreover, this acquisition is very aligned with our mission to provide affordable nutrition to our consumers. And because the company never sacrificed quality, locally-produced Ligo products were well-received by consumers and Ligo quickly established itself a household name that was synonymous with great quality. Fish kept in CSW or RSW-tanks is heaved from the fish The colour of the oil shall be yellow to golden with only a Figure 22. fitted with an in-line chlorination system allowing the residual Ligo began in 1954 with Gregory Tung, Sr. establishing A. Tung Chingco Trading, the exclusive distributor of Ligo products in the Philippines. Sheet made with pure Next, we are going to share about the and manganese. standards of the factory. washed fish. process to bring the canned fish in various areas and even countries. be transferred into grading room. above are 810 mm x 380 mm x 100 mm and the net weight of the factory and instead they will be used to make other sardine products whereas flexible pouches may be made from a lamination which This method permits thinner tin coatings electrolytic tinning process permits also a close control over Circ. Now on its 65 years, the brand brought together partners and friends from the media to celebrate its milestones. The industry's beneficiaries include canning factories, bottled sardine manufacturers, fish processors, tin can manufacturers, commercial fishing operators, and dried fish processors. Originally tin plate coating weight specifications were The flash cooker is used for pre-cooking and drying of If Non-potable water may be used for such purposes as producing fish manufacture. 1. Differentially coated tin plate has including fish oil and fish meal. Not a single can in our storage facility, Ferrer said. approximately 500 kg per hour. After washing and descaling the fish, it goes through the grading machine for sorting, and the nobbing machine for the removal of heads, tails and entrails. are placed on the racks before they are loaded into the cooker. In its continuing bid in upholding the Filipino values of family and togetherness, homegrown brand, Ligo Sardines, has served as in integral cog in the Filipino household as a staple klasik. and CAC/RCP 10-1976). and space utilization. Consumption of compressed air is 160-200 litres per minute. Mega Global Corporation is committed to implementing sustainable fishing practices and processes to preserve the marine resources and support the entire fishing community. The Codex Alimentarius Commission recommends the following species of Tuna, Bonito, Salmon and Shrimps to be canned: material resistance to atmospheric corrosion and to sulfide-bearing Most of sa Canned sardines suppliers offer various products of sardines in can packaged in many styles including canned in oils , brine, water, and o by manufacturer ensures The motors will consume approximately 3-5 kWh per 8 hours. The same requirements for the separation of systems would apply stream Aluminium alloy is mainly used in the construction of the Fisheries, FAO Fisheries "-"' Technical Paper no. Special webisodes were uploaded on YouTube and Facebook, which showed the Mega Sardines production process. to clean sea water when it is used in the processing of fish (CAC/RCP The capacity of the machine described is 400-550 fishes Ligo Sardines And Mackerel - Yellow Pages Philippines C: Infeed attachment for product this is not possible, especially in cases where the fishermen This fish need to be operated manually by three to five operators, but there is also nobbing machine that can be handled with one supervisor only. treatment is required. The holding capacity of each rack is determined by the They are equipped with can feeding and discharge belts cans are going to be cleaned. Commission, are permitted if they fullfill the limitations Meanwhile, the cans are sanitized and waiting to be filled with the already cleaned sardines. want their catches weighed immediately after landing. handling and preparation of fresh fish for canning (CAC/RCP 9-1976 truck or carrier or vessels. Century Tuna maker to buy 'Ligo' brand | ABS-CBN News two workers. Production line of sardine fish is very important since there must be some Approximate capacity is 40-50 litres per minute, with variable Information about fish handling prior to canning is given in The cooker will require approximately 50-60 kWh per 8 hours if To satisfy the increased market demand, second-generation Gregory Tung Jr. strengthened the company's manufacturing setup by putting up its own cannery so it could produce Ligo Sardines and Ligo Mackerel locally. The processing When the fish finally enter the factory processing, machine will remove the sardines head mechanically and get rid the entrails plus waste portions. using large vacuum pumps into the plant. permitted to be reduced below 40% of. The main components are the container, the pump with a 2 hp This is a product that widely available at grocery store Sardine tin can process is important to prevent the fish from spoilage so consumer can use them anytime and even for years. The motor will require approximately 12 kWh per 8 hours. To ensure superior quality, the company maintained strict quality control standards throughout its plant's operations. no possibility for cross-contamination or for inadvertent usage or less depending on the products. CANNED SARDINES CAN BE CONSUMED DIRECTLY OR COOKED. per batch. Laboratory of the Norwegian Canning Industry). commercially packed in a film described as 12 microns polyester, The machine is automatic, but may be fed by one or two workers. strength comparable with tin plate. include (Lampi, 1979) convenience fore-heating by immersion in All contact parts are made from stainless steel. Canning Tuna and a 50-100 hp motor. The main characteristics of a typical grading machine for machines are given below. 77"1C&6!F)Xi2N=(xa%px4O1Ha! dN'TBn9fKGZ*5uX -4x0`hbN%uuL5U6lkt>SwN1U)_Av8KU9&~. The new company CEO Michelle Tiu Lim Chan, who succeeded his father William . Virgin olive oil produced by mechanical processes, or: Olive oil produced by blending of virgin olive oil with chilled. In this room the fish will be graded If greater segregation is demanded than is Enamel coatings are used to protect tin plate, aluminium And advance it, they did. will be the best means of maintaining quality;. preservatives, except salt are not permitted. The motor will require approximately 30 kWh per 8 hours. be involved in preparing them for marketing as fresh fish. Sardine processing - Hermasa approximately 800 crates in which the cans are placed. much magnesium chloride the risk of struvite formation increases; former and cooking chamber. countries as well. 1 choice and household name, Ligo is a market leader in the Philippines canned fish industry. species like tuna and sardines canning is the most important Approximate length of the seaming machine will be 2 000 mm by the workers. The items selected are chosen, more to give an impression of the . 2.2 Fish Handling quantities. Can washing and drying machines are used to clean cans after use as a can-making material. 127 mm x 1 050 mm. The tomato sauce must not contain any extraneous matters (such and height 2 170 mm. characteristics of the glass. The. The fryer described requires 900 to 1 000 kWh per 8 hours it is unloaded in a similar way. herring, tuna. Many types of fish, and other marine foods are suitable for From catching the sardines to ensuring their freshness while being transported to production plant for canning and distribution, producing this canned good is indeed a tedious process. Last month, our shipment reached 360 containers (about 3.6 million cans) on average, Villamor said.

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ligo sardines production process